Analyzing...
Less than half. Yes. But in absolute amount, sir?
So last year, we made around INR125 crore. This year, we have made less than INR50 crore. This is for the full year, right? Yes.
Okay. Sir, but the decline in the urea business profit, which is for the full year basis is about INR400- odd crore. So, about INR100 crore comes from this ammonia, but the rest is because of the shutdowns that you have taken, is it?
So yes, some is on account of lower margins in Ammonia, some is from lower sale of urea on a combined basis for all the 3 plants and some will be due to lower Gas prices.
Okay. But still the decline seems a bit large, probably, okay, I'll try to understand it offline. The second question is on the efficiency measures, the savings because of the efficiency measures. I'm just trying to understand a simple way to calculate it. Would it be fair to say 1%, 2% of your material consume cost, probably some percentage of material consumed cost would be a fair way to understand the benefit from efficiency savings? Yes, yes.
Because a large part of your material consumed will be gas, so excluding the purchased thing. So, 1%, 2% of that would be savings figures.
Yes, I'll put it this way. As I told you, we are consuming roughly about 15 million Gcal, which works out to almost 60 million MMBtu. 1 MMBtu costs currently, let's say, ballpark $17. 1% or 2% saving there is a big number.
Got it. But this is only for your plant I and II, not for III.
No, at G-III we haven't done any energy efficiency, see, this is as it is one of the most efficient plants in the world. Please understand that there are 2 parts to it. One is by design, and one is by operation.
What we have got by design is given, and we are actually exceeding what the design parameters are.
Whatever the guaranteed figures are, we are below them.
If you have to go further below that, we have to do some other things, which has to be seen in the context of the policy parameters because we have to always compare it with the marginal tons that we produce. The marginal ton is much less profitable than the actual ton. However, efficiency projects work on the entire production. So, we have to see in the context of gas prices, the cost and then the technical feasibility. These studies normally take a cycle time of 1 to 1.5 years. And then there's an implementation time of 1 or 1.5 years more because you have to catch up with the next turnaround. It is a 3-year period in which you start to initiate such studies and then you come to conclusion, then you order the equipment, and you install that equipment and so on. So, this is how it goes on. And therefore, there is a glide path to achieving the numbers.
So, I would say, Gadepan-III, we are very close to maybe possibly one of the lowest numbers in the world as far as efficiency of the urea is concerned. I'm not saying there is no further scope, but there is a study that is always ongoing on these issues. As far as Gadepan-I and Gadepan-II are concerned, we had options, and we have made those changes, and those changes have started yielding results.
Got sir. My point was on competition purposes. So, when you mentioned 15 million Gcal or 60 mmBtu, that's on the all 3 plants. So, what savings we are deriving is for plant I and II, just for the consumption of gas and plant I and II, right?
Yes. But what I told you was the 3 plants, actually, all the 3 plants because I am taking about 3 million tons of plus production. But if you are looking at plant I and II, then the numbers are slightly 4%, 5% higher because we are not at high levels. We have 4%, 5% higher than that. So, there will be a little bit more proportionately gas consumed in the Gadepan-I and II.
The next question is from the line of Himanshu Binani from Anand Rathi Securities Pvt. Ltd.
Sir, my first question was largely on the inventory position. So maybe if you can like comment on the inventory position, both Urea and the non-Urea for the company as well as maybe any sense on the industry?
Okay. So Himanshu, the inventory of urea in the country as on 1st of April was around 87 lakh tons.
And DAP was around 22 lakh tons. NPK is 47 lakh tons and MOP 9 lakh tons. This is country inventory. And if you look at our inventories, it would be around 8% of the country in urea and very almost negligible in DAP.
Okay. And sir, now we have like seen a decent amount of time in terms of the nanotechnology. So maybe if you are in a position basically to comment in terms of the volumes for the nano technology maybe in urea as well as in DAP, what has been the volume number? And maybe any sense on that the issue would be helpful?
Okay. So Himanshu, this nano urea, I would not like to comment because there's only 1 product in the market. It would not be proper for me to comment. As far as phosphorus is concerned, 2 nano-DAPs, along with the nano Phosphorous of Chambal has just been launched, which would be hitting the market for the first time.
Now I can't comment on the nano DAP of other companies, but we are targeting almost 5 lakh acres of treated area of nano phosphorus in the Kharif itself. Other companies' number, it's difficult for me to quote.
Himanshu, it is a process of first-time usage then evaluation, then if the product has actually delivered then there will be repeat buy. So, one is to understand what is the actual difference on the table that the product makes. If there is a visible difference, the product catches up very fast. If it is not, then the adoption could be slower.
So as far as our own field trials are concerned, there have been very positive results because of that, we are confident that it will be uptaken by the farmers in great measure or in good quantity. But as we have launched it and the first field trials or other applications will happen in Kharif, we will really be able to comment only by Rabi.
The reason I am asking this question was largely, if I actually look into some articles, so we have a comment from the ministry that this year, FY25, India is likely to have a very negligible amount of urea imports, number one.
Secondly, as for your comments that we had something around the 6 million ton of urea imports last year, and the production and the consumption, there is a difference basically. So just wanted to have the sense that how is the volumes picking up basically into this segment. The government has been like focusing on Nano Urea and DAP big time, but then we are like completely in a black box in terms of the volumes. So how has been the volumes shaping up in this segment, both in the nano DAP as well as in the nano urea.
So nano phosphorus and DAP, there are no volumes registered so far because the products have just been launched. As far as nano urea is concerned, if you look at the urea sales, the 46% prilled urea it has gone up over last year despite a significant quantity of nano being pushed into the cooperative segment. So, I think the answer lies there, and it would be difficult for me to comment beyond that.
Got it, sir. And coming back to my first question basically on the inventory position. Any sense in terms of the region-wise inventory, how is that positioned? Or maybe what is the starting inventory basically. And any particular reason where we have a higher inventory.
You want the state-wise inventories of urea?
State-wise color basically just to get a sense in terms of how the inventories are placed?
I got your point. It is widely spread across the territory as far as urea is concerned. But in case of state-wise numbers, we can send it to you later. As countrywide, we can give country spread and DAP is only product whose inventories are lower when compared to last year, and you know the reasons.
But if you need state-wise inventory levels, we can share this later. Whatever data we have through our own sources.
The next question is from the line of Arjun Khanna from Kotak Mahindra Asset Management.
If you could just help us with how much capex do we expect, what would be a capital expenditure for FY '25?
I think we made two points. One is about INR360 crore of ongoing capex. That is maintenance plus efficiency projects as far as urea plants are concerned and about INR700 crore for TAN.
Sure. And you also mentioned IMACID is looking at increasing capacities by 40% - 50%. So, would that be funded by its own accruals, we won't have to put in any capital there?
You don't have to. There is a cash surplus. As and when the Board of IMACID decides, they have enough cash in store.
Sure. And in terms of profitability, when do we expect the profits for IMACID to consequently improve given the capex.
No, obviously, the capex will be done when there is a payback. And so, what is the gain in IMACID is that the capacity expansion comes at a significantly lower per ton cost as compared to a greenfield or even a brownfield. So that is where the benefit is. They have found the combination, by adding some sulfuric acid plant and so on, they are able to expand the capacity at much lower capital cost per ton.
Sure. Sir, just on the energy savings for urea, we had mentioned that INR350 crore - INR380 crore.
Essentially, that would be done, and we had mentioned payback of INR100 crore additional profits per year. So, are we on track for the same given where the market is?
No. Arjun, I think you have missed what I have said. If you see our past presentations, those are closed over a period of time. They have not completed at the moment. It happens like this to develop a scheme. The scheme is proven on technical grounds, guarantees given by the various suppliers.
Then you go to the Board, then the Board approves it, then you order the equipment. So, as I said, that's about a 3-year cycle, 1.5 years to develop and 1.5 years to implement.
Then the INR400-odd crore, I think that we have mentioned in a period of 3 years of that, about INR130 crore, INR140 crore is the fresh one that has been ordered. INR180 crore has been already done. That is how it is going on. you get my point. As far as the INR360 crore is concerned, part of it for this year is basically replacement capex. Okay, sure. I get that now. Sure.
The next question is from the line of Manikantha Garre from Franklin Templeton India.
The first question is, if you can give me the G-I, G-II plant numbers for FY24.
So normally, we don't reveal that, but it is significantly lower than the norm. I can only say that. And after the expansion, it is still better. After the energy project implementation, it's different.
Okay. And for the G-III plant, like you have commented earlier, for one of the questions, it's very close to the possibly the lowest number that is out there. So, is it fair to assume that for the next 3 to 4 years, we will not see any change in the Gcal number for G-III?
See, that will depend on 1 or 2 schemes that we are pursuing, which will also work on the ammonia side. But that is subject to many considerations. We are talking to the licensors. The study is on. Once the study is completed, we will know exactly what are the things that they are suggesting by which
the ammonia production could be increased, and therefore, there will be a decrease in the energy, but that is something I can't really commit or comment at right this point because the scheme is under study and discussions as far as advance fee is concerned.
Sir, like you pointed out earlier, the entire process itself takes 3 years, so if you have just started discussing on that, that it's fair to assume that something like 3 years at least, we will not see any change in Gcal right? Yes. Yes.
Okay. Sir, the second question is on your nano phosphorus launch, which is a biological base launch, which you have mentioned, wanted to understand, is it because it's a biological-based product, is it literally easier or difficult to scale this product. I would assume that it is literally difficult to scale this product versus a chemical base process. Any thoughts out there, that would be helpful?
You mean scaling of the production of this product? Yes.
It's not difficult because the phosphorus is taken out from the low-grade rock phosphorus through a biological process. So, there is abundant raw material available to take that. So, there is no problem in scaling that up.
To set your mind at rest, we can scale it up to 2x or 2.5x in about 6 to 7 months' time.
Understood. I just wanted to confirm, you said the expansion is on Phos Rock or Phos Acid capacity?
No, no. It is conversion of Phos Rock to Phos Acid. And as I said, this is something that is being conducted as we speak, by the licensors in Morocco, and they are due to report this matter in about 2 to 3 months, whereby after that, the board should take a decision.
Okay. Understood, sir. And last question on your urea sales volumes versus production, if I have to see that sales volume as a percentage of the production. For FY24, it is 96%. For the last 3 years, it was above 100%, how should I think about this because if I look at the lower sales volume as a percentage of the industry sales, the market share seems to be falling on. In Q1, I see 10.6%. In Q4, I see 7.2%. Even if I have to see on Y-o-Y basis also Q4 last year was 7.9%. So, if you can just give some color on, how should I think about this market share movement here?
So, let me just tell you that these plants are designed tight for production that is called stream day production. Let us say, we have got Gadepan-I that is unit I assuming that we are operating it at 3,100 tons per day, then the way I can increase production is that I should run it flat out 365 days a year. If I don't operate it, that many number of days, if I reduce by 10%, then there will be a reduction in production accordingly.
Now in a year when you have a turnaround, which we basically once in 2 years, you lose about 28, 29 days of production, plus any trips and shutdowns that you may have unplanned and so on. So that is as far as the production capacity is concerned. So, for most of the plants in India and everywhere in the world, these run flat out on full capacity. Otherwise, you don’t get the energy efficiency a guaranteed parameter.
However, when we are saying there is a reduction in market share, that is because there have been 2 plants which have come, last year, we had Gorakhpur coming in. And this year, we have Sindri and Barauni coming in from HURL. So, the net supply has increased from the production. Therefore, there will be total overall percentage decline.
But just on the question about sales as a percentage of the production, which has dropped to 96% on a full year basis for FY24 versus around 103% for FY’23. Any color there? Because I believe that, the sales as a percentage of total production were 96% versus 103% from last year.
Last year, we carried some stock on the opening, which was also sold and the production that was made, that was also sold. This year, we carried very little stock in the opening, and we carried some stock into ‘24-‘25. So, there’s a negative variation on the sales as you rightly pointing.
Okay. So, it’s all related to inventory-related variations only. Yes, yes, that’s it.
The next question is from the line of Manish Mahawar from Antique Stock Broking.
Sir, my first question in terms of energy efficiency. If you look at the G-I, G-II 2.5% to 3% of efficiency improvement, right. For simplification, just wanted to understand right now should be urea EBIT of around maybe INR1,500-odd crore. The energy efficiency will add around 8% to 10% of the additional EBIT to the business.
Let’s put it this way. We get around $40, $41 per ton average, right? 2% to 3% increase is about $2 to $3, $3, $4. You are right. 8% to 9%.
Assuming INR17 crore of gas cost that I’m talking about. INR70 crore of gas cost. Roughly, yes.
I think one of the comments you made in the call, right, Board has also approved an energy efficiency program of INR120-odd crore, right, which is over and above what we have done in the last year.
How much of improvement can happen after this INR120-odd crore spending?
Obviously, these are all projects which are developed between 4 to 5 years payback. We don’t go beyond 5 years payback.
Okay. But what is energy efficiency percentage, what you said 2.5% to 3% last year. With this INR120-odd crore, percentage improvement? Manish, you will have to talk offline.
Sure, sir, no worry. And sir, right now, energy G-I, G-II, G-III, what is the difference? Basically, I wanted to understand how efficient is G-III versus G-I, G-II in terms of energy efficiency?
As we said that G-III has a much better efficiency compared to G-I, G-II it’s a newer plant and it’s one of the best efficient plants around the world. Yes, it is better because in any case, our normative is 5. So, it is below 5. And as Mr. Baijal also explained that for G-I, G-II, it is still above 5.
And much be the norm, which is 5.5% for us.
Okay. But still there is a gap G-I, G-II versus G-III, it is a 15%, 20% gap versus energy efficiency norms still, or no?
No, not 15%, 20%. 15%, 20% is a huge number.
Okay. Second question in terms of ag-chem business, CP business, basically, you have guided for INR750-odd crore of revenue. By FY ‘27, it will be around INR1,750 crore with the EBITDA of INR300-odd crore, right? So, this only domestic business you’re talking about, we are not looking out for any export at the moment. Right? Because it will then lead us to start manufacturing CPC/SN, what I understand.
Manish, that can only be possible if we put our plants to produce. This is purely domestic-oriented number. And I’m quite confident with the growth path that we have FY 24-25 where we will be achieving that number, what we have explained to you.
But that is pure domestic business, right, sir, we are talking about? Yes. Yes, it's pro domestic.
It's only a B2C business, no B2B, no exports in this, Manish.
Understood. Okay. And if we wanted to go ahead with the export, we have to set up a manufacturing within that timeframe, which is over and above that, okay.
Yes. Without your own technical plant or a formulation unit, you cannot export. Difficult to get inside.
Okay. And just one more clarity, in terms of ag-chem business, right now, basically, it's a branding business, right, because we are not doing some sourcing a technical and formulating some with the third parties. It's a pure repackaging and the branding business for us at the moment. That's the right understanding?
Manish, please understand that we have an open portfolio model. We carefully examine the crop, the season, the pest, and we have got a methodology by which we can focus on those to get to the differentiating products that are there in the market. Some are to be applied early, some are prophylactic, some are late stage when infestation takes place. We have our eyes very tightly focused on these issues. And that is how we have been able to create pathways by which we have been able to grow and source the material. Plus, now that we have got this Santulit Poshan Abhiyan going, we are now entering into a cycle of testing, evaluating, and then entering. And I made the point about biologicals. This is an area that excites us where we are collaborating with some research institutes to get some products. And obviously, everything will not succeed. But should that succeed, then definitely, we will create more pipelines in those lines. And I must also mention that seeds are a business that we are very focused upon, and we will be looking at entering in a big way, which we will announce later.
Okay. Understood, sir. And the last point, sir, Abhay sir, I think you commented, just wait for a first 100 days, right, in one of the questions, answering one of the participants. So, there are 2 parts, I wanted to understand what is the DBT and decontrol, right? How do you see the government intent or infra preparedness in terms of these two things?
Okay, Manish, so the government is thinking of doing some pilots on the DCT front instead of direct benefit transfer, they are talking about direct cash transfers in some private territories, which would happen in the next year. Upon the success of that, the DBT might get shifted to DCT, we can't comment on that.
And as far as your question on decontrol is concerned, government is evaluating all things, they are talking about rationalization of MRP, whether it means decontrol to you or me, we can't say.
Let's see what shape and color it takes, Manish, we are not very privy to what is going on, but we do understand that a lot of work has been done internally inside the ministry and various ideas and proposals are being forwarded and being discussed back and forth. What exactly it will come is that we do not know, but the government wants to relook at this sector and decrease the amount of subsidies that have to be paid. That is one of the general purposes by which they want to do something in this area. So that could mean anything. I mean, it could mean many, many things. But how it will span out it don’t know.
But whatever action will be taken, basically, it will lead to a rise in the urea domestic prices, which is the pharma prices, right sir ultimately?
I have no idea. I have no idea. It's very premature for us to comment on these issues. I think...
Sure, sure No issues, sir. And in terms of 4Q, if you look at EBIT of the urea business, right, you already mentioned the shutdown is one of the reasons. And I think the soft profit of your ammonia business. There is also, IPP-linked volume will be lower this year and also lower urea price will affect this 4Q numbers, that is also right, or no?
You're Right. You're right. There is an element of reduction in the contribution beyond 100% production.
So basically, the IPP volume will be lower versus last in the 4Q as well as IPP prices will be lower, right? Both the sites will be lower in the fourth quarter.
IPP volume is more or less similar. But IPP contribution, as I said, is low.
Will be lower. Okay. Sure. Understood, sir. That's all from my side.
Thank you. Ladies and gentlemen, that was the last question. I now hand the conference over to the management for closing comments.
Thank you very much, gentlemen, for giving a patient hearing to what we have to say. I hope we have answered most of the questions. And I also hope that the increased transparency in the publication of results had enlightened you more about Chambal, and we look forward to your continuing this journey as investors with us. Thank you very much.
Thank you. On behalf of Chambal Fertilisers and Chemicals, that concludes the conference call. Thank you for joining us.
We have edited the language, and made minor corrections, without changing the content, wherever appropriate, to bring better clarity.